5 Indexable Drills WDX Series ■ Application Examples Part Material : 4140 Steel Machine component Tool : WDX 200D3S25, Insert : WDXT 063006-G (ACP300) Cutting Conditions : vc=515 SFM, f =0.008” , H =0.748” , through, Wet (competitor's product : vc=515 SFM, f =0.006” , H =0.748” , through, Wet) Good chip control even in high-effciency conditions. Good stability with low vibration during cutting. 25% greater effciency and 20% longer tool life. WDX Competitor's Product 1,000 0 2,000 No. of Holes 3,000 20% longer tool life! 25% greater efficiency! 2,400 holes per corner 2,000 holes per corner Part Material : Ductile Cast Iron Machine component Tool : WDX 205D3S25 Insert : WDXT 063006-G (ACK300) Cutting Conditions : vc=400 SFM, f =0.006 IPR, H =1.3” , through, Wet ·Signifcant increase in tool life: twice that of conventional tools. ·Stable cutting with minimal cutting force. WDX Competitor's Product 300 holes per corner 150 holes per corner 200 100 0 Number of workpieces 300 2 times the tool life! No. of Holes Part Material : Carbon Steel Plate Tool : WDX 145D3S20, Insert : WDXT 042004-L (ACP300) Cutting Conditions: vc=673 SFM, f =0.0165” , H =0.591” , through, Wet ·Signifcant increase in tool life - 1.7 times longer. ·Good performance with no chatter on the machined surface, even with low-rigidity clamps. Good condition in inner wall too (No chattering) WDX Competitor's Product 1,400 holes per corner 800 holes per corner 1,000 500 0 1,500 1.7 times the tool life! Part Material : Alloy Steel Bearing for wind power generator Tool : WDX330D5S40 Insert : WDXT094008-L (ACP300) Cutting Conditions: vc=479 SFM, f =0.004 IPR, H =0.622” , through, Wet ·Eliminates defects in workpieces caused by insert chipping! Competitor's Product WDX Normal Wear Corner chipping 54-ø33mm ø1200mm 158mm Part Material : Medium Carbo Steel Plate Tool : WDX 600D3S40 Insert : WDXT 186012-G (ACP300) Cutting Conditions: vc=492 SFM, f =0.006 IPR, H =2.36” , through, Wet (conventional tool :vc=98 SFM, f =0.008 IPR, H =2.36” , through, Wet) Entry: ø2.3683” Exit: ø2.3684” ·Achieves steady machining even at large diameters! ·Achieves 4 times the effciency of conventional tools! WDX Competitor's Product vf=5.00 IPM vf=1.26 IPM Feed Rate 4 times the efficiency! 50 100 150 Good performance in terms of both machined surface and hole diameter Part Material : Carbon Steel Tractor links Tool : WDX 205D5S25 Insert : WDXT 063006-G (ACP300) Cutting Conditions: vc=328 SFM, f =0.0043 IPR, H =2.36” , through, Wet ·Achieves steady machining even at L/D=5 ·Reduces insert chipping and wear for stable tool life WDX Competitor's Product Normal Wear Corner chipping, rake face wear Competitor's Product WDX Part Material : Alloy Steel Machine component Tool : WDX 200D5S25 Insert : WDXT 063006-G (ACP300) Cutting Conditions: vc=607 SFM, f =0.005 IPR, H =3.425” , through, Wet ·Good machined surface! ·Consistent bore diameter Good performance in terms of both machined surface and hole diameter Entrance Hole Dia. [inch] Entrance Base Base 0.827 0.811 0.795 0.780 0.764 Part Material : Carbon Steel Plate Tool : WDX 430D3S40, Insert : WDXT 125012-H (ACP300) Cutting Conditions : vc=446 SFM, f =0.0.006 IPR, H =2.36”+1.97” (semicircle area), through, Wet ·Enables stable drilling even in unstable cutting conditions (interrupted cutting at deepest point). ·Quieter cutting than conventional tools. No issues even when the exit surface is diagonal
